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Tuesday 6 March 2018

Water Jet Cutting Machine: For Flawless Cutting Of Metals

Water jet cutting machines are tools that are used in a wide range of industries for the purpose of cutting various materials. The working mechanisms of these machines is aptly indicated by their name, i.e – these provide a highly pressurized jet of water ( with an average range between 30,000 to 90,000 psi) or in some instances, a mixture of water and an abrasive substance.

Water-Jet-Cutting-Machine
These machines are fit for cutting of hard metals such as steel, aluminum etc. as well as for softer materials such as wood or rubber. Owing to this versatility, the water jet cutting machines are used in sectors such as metallurgy, mining, aerospace and many more.
Although there are anecdotes of high pressure water being used in the mining sector in the mid 1800s, a clear reference of their usage in industrial cutting devices in the 1930s can be found. The early applications of water jet cutting machines were limited to cutting soft materials such as wood and rubber. Coming to the present day,

water-jet-double-head-cutting-machine
these machines are one of the most advanced equipments used in industries today, with these being absolutely essential in some industries. These are available in a wide gamut of specifications, designs and with varying features. Some notable examples of these machines are CNC water jet cutting machine, abrasive water jet cutting machines etc.

Advantages Accorded By Water Jet Cutting Machines

These machines are capable of cutting materials without interfering with their inherent structure. This is primarily because there isn't any heat affected zone during the cutting process as is the case with other cutting machines.
Waterjet-Cutting-Head
These are also ideal for creating intricate cuts in any material, be it a hard material like granite or a soft one like rubber water jet cutting machines are also perfect for minute or small cutting of materials, these can ensure a cut as small or narrow as human hair in some materials. These are able to provide an unmatchable cutting accuracy of up to 0.13 mm and a repeatability of up to 0.025 mm during the cutting process, these machines produce lesser dust particles, contaminants etc., thus ensuring minimal environmental pollution and also operator hazard.

Features Of Water Jet Cutting Machines
  • These are easy to use and have the requisite safety features for the operator.
  • These work flawlessly in all weather conditions
  • Water jet cutting machines are resistant to shocks and impacts
  • These have optimal tolerance to resistance and abrasion
  • These have a long service life and require minimal maintenance
  • The nozzles of water jet cutting machines are generally made of sintered boride.
Common Applications Of Water Jet Cutting Machines

Water jet cutting machines are used for shape cutting of thick aluminum parts, Also used for blank cutting of metal parts for final machining.

Screen Cutting
These are ideal for creating custom shims in stainless steel and other exotic materials For getting precision cuts in thick mild steel parts.

Tube Cutting
Water jet cutting machines are also used for converting metal plate stocks to bars.

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